High-frequency Induction Heater Unit
Metal Materials such as Screws or Nuts are easily Inserted into Molded Plastic Components!
Induction heater units incorporate high frequency generators for non-contact heating of metal using electromagnetic induction.
- Not Only Steel but Also Brass, which is a Non-magnetic Metal, can be Heated
- Compatible to a Work of Φ4 – 30 mm
- Unlike the Standard Heater Method, It can Generate Heat Instantly without Pre-heating, which Contributes to Reduction of Electric Power Consumption and Prevention of Quality Change of Metal Parts
- Small Size and Light Weight is Realized by the Consolidated High Efficiency Design
- Small Diameter Cu Wire and Cu Pipe, Easy to Wind, are Used for the Heater Coil
- As the Connection between the Coil and the Matching Box is Made by a Litz Wire, Connection to an Automated Machine can be Made Easily
- By Combining with a Non-contact Type Infrared Temperature Sensor, Precision Production with the Least Variation of Torque Strength and Pull Strength can be Made
Insertion Procedure
After induction heating of a metal work, push the work against the hole of a molded plastic product using a punch body, and cool it by air.
Melting Margin
- Make the Hole Diameter of a Molded Plastic Product Smaller than the Work by 0.3 – 0.6 mm
- A Screw Guide and a Release Hole for the Melted Plastic will be Required
Lineup
- UI-3002
- Basic Model Most Suitable for Heating of Steel
- UI-7003
- Standard Model which can Heat Brass by Dial Switching of Matching
- UI-9001
- High Output Power Model which can Heat in a Shorter Time
Various Heating Coils
- We Offer a Wide Variety of Coils to Suit Your Needs
- The Coil can be Replaced by the Customer
Specifications
| Items | UI-3002 | UI-7003 | UI-9001 | ||
|---|---|---|---|---|---|
| Output Power | 400W | 800W | 1000W | ||
| Frequency | 30kHz | 60kHz | 60kHz | ||
| Power Source | AC100V 600VA | AC200V 3Φ 1.8kVA | AC200V 3Φ 2.1kVA | ||
| Oscillation Method | Automatic Tuning Hold Master Oscillator System | ||||
| Standard Coil | Φ18mm (Inner Diameter) 7 Reels | Φ20mm (Inner Diameter) 4 Reels | Φ24mm (Inner Diameter) 5 Reels | ||
| Generator | |||||
| Model | UI-3002-OSC | UI-7003-OSC2 | UI-7003-OSC | UI-9001-OSC | |
| Cooling Method | None | None | Air | Air | |
| Dimension / Weight | W155 x D265 x H200mm Approx. 3kg |
W184 x D345 x H153mm Approx. 4.5kg |
W184 x D345 x H153mm Approx. 4.5kg |
||
| Matching Box | |||||
| Model | FC-6 | FC-6A | FC-6B | FC-6C | |
| Cooling Method | None | None | Air*1 / Water | Air / Water | |
| Dimension / Weight | W110 x D126 x H55mm Approx. 1000g |
W55 x D145 x H60mm Approx. 700g |
W80 x D185 x H63mm Approx. 1100g |
W80 x D185 x H63mm Approx. 1100g |
|
*1 An external DC24V power supply is required for the activation of the cooling fans.